How to cut a braided stainless steel cable?

Cutting a braided stainless steel cable can be a challenging task due to its tough and durable construction. Here are some steps and tips to help you cut this type of cable effectively:

1. Choose the Right Tool:
   • Cable Cutters: These are specifically designed for cutting through metal cables and will provide the cleanest cut. Ensure the cutters are rated for stainless steel and the diameter of the cable.
   • Angle Grinder: An angle grinder equipped with a cutting disc designed for metal can be used for thicker or more reinforced cables. It’s fast but less precise and creates sparks.
   • Rotary Tool: A rotary tool with a metal cutting wheel can also be used for smaller diameter cables. This method offers good control over the cutting process.
2. Prepare the Cable:
   • Measure and mark the exact length where you want to cut the cable.
   • If possible, apply a piece of tape around the cable at the cutting mark to prevent fraying.
3. Secure the Cable:
   • Secure the cable so it won’t move during cutting. Using a vise or clamps can help stabilize the cable and make a straighter cut.
4. Cut the Cable:
   • If using cable cutters or a rotary tool, position the tool at the mark and apply steady pressure to cut through the cable.
   • If using an angle grinder, ensure you are wearing appropriate safety gear (goggles, gloves, hearing protection), and cut through the cable with steady, controlled motions.
5. Clean the Cut:
   • After cutting, there might be sharp edges or minor fraying. Use a file or sandpaper to smooth any rough edges.
   • Check the end of the cable for any loose strands or burrs and remove them to ensure a clean finish.
6. Safety Precautions:
   • Always wear protective gloves and eye protection when cutting braided stainless steel cables to prevent injuries from sharp edges or sparks.
   • Ensure a good ventilation system or work in a well-ventilated area if using power tools to avoid inhaling any metallic dust.

Using the proper tools and techniques will help you achieve a clean and precise cut while maintaining the integrity and strength of the cable.